Calibrating Application Equipment

Calibrating manure application equipment is essential. Technology including flow meters, load cells, on-the-go targeted application (e.g., HarvestLab 3000) and other precision ag tools are making calibration easier and less time consuming.  Several manual methods can be used to measure spreading rates and uniformity of spread.

Weighing a load of manure and measuring the area that load covers is one method of estimating the rate of application. Solid manure uniformity and rate can be weighed by placing plastic sheets on the ground and extrapolating the measurements to acres or hectares. Liquid manure rate can be estimated by using straight-walled pails for measuring depth of application. These methods require multiple measurements and should consider factors such as overlap, beginning and end of loads, and wind direction. Table 1. Calibrating Manure Spreaders, gives an estimate of application rates based on weight or depth of manure. 

Table 1. Calibrating Manure Application Equipment

Solid Manure Calibration1Liquid Manure Calibration2
kg of ManureApplication RateDepth of Manure in PailApplication Rate
(per sheet)t/ha3in.mmL/haImp.U.S.
gal/acre
0.53.6one tenth2.525,0002,2252,675
0.97.2one eighth3.232,0002,8503,420
1.410.8one quarter6.464,0005,5206,845
1.814.3four tenths10100,0008,90010,690
2.317.9one half12.7127,00011,30513,580
3.225.1six tenths15.0150,00013,35516,040
4.535.8three quarters19.1191,00017,00020,420
6.853.8125.4254,00022,61027,160
Using a 122 cm x 102 cm sheet (40 in. x 48 in. plastic feedbag). Using a straight-walled pail. Tons per acre = tonnes per hectare x 0.45.

Manure density is impacted by livestock type, bedding, moisture content and how compacted the manure is.  Denser manure (e.g., bedded pack beef manure) will be heavier and more compact while less dense dry broiler poultry manure will be less efficient for transport.  Table ??, Densities of Different Types of Manure, distinguishes between the densities of different types of manure.

Table 2.  Densities of Different Types of Manure

Manure TypeWeight per
Cubic Metre (m3)
Weight per
Cubic Foot (ft3)
Weight
per Litre
Weight per
Bushel
Liquid1,000 kg62 lb1.0 kg80 lb
Semi-solid960 kg60 lb0.9 kg76 lb
Thick solid800 kg50 lb0.8 kg64 lb
Light solid560 kg35 lb0.6 kg45 lb
Dry poultry litter/compost400 kg25 lb0.4 kg30 lb
1 bushel = 1.25 cubic feet

Record Keeping

Record keeping is a key component to many areas of farming and provides the information needed to evaluate and fine-tune management practices. Recording manure application details, such as manure storage capacity or available volume for application, application date, site (field), application rate (planned and actual), equipment and settings, incorporation details, and weather conditions at the time of application are all important for maximizing the potential nutrient value. As part of a crop plan, having soil test values, crop yield and field history and a manure analysis will provide information for where (which field) manure is most economical, potential cost savings in determining additional fertilizer needs, and potentially when selling manure/trading manure may be a economic option.  Recording sensitive features (e.g., watercourses, water runs, catch basins, hickenbottom tile inlets, etc.) and application setbacks (that may require additional fertilizer), and other site-specific details could reduce environmental risk.

Record keeping is important from an operational efficiency perspective, but also for regulatory compliance. Even for farms not impacted by the Nutrient Management Act, having records showing weather forecasts ahead of application along with application details can be beneficial for unforeseen events issues or rain events that were not forecast.